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Reverse osmosis (RO) Plants
What is Reverse osmosis (RO) Plants?Reverse osmosis is forcing water through a membrane to purify it. This process is also used in desalination, and this type of plant is typically large. Reverse osmosis is a popular choice for water desalination and purification. If you have a centralized filtration system, reverse osmosis can significantly increase your supply of clean drinking water. Reverse osmosis systems have several stages. First, the water passes through a pre-filter. Some systems include more than one. The most common pre-filters are carbon filters and sediment filters. These filters remove particles and sediment from the water before the semipermeable membrane. They also make the water taste and smell better.
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Features and Specifications of RO Water Treatment plant of various capacity, manufactured at Hydroflux Engineering Pvt Ltd.
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Hydroflux Engineering Pvt Ltd is a New Delhi and Mumbai based Wastewater treatment company having more than ten years of experiance. We manufacture a wide range of Water and Wastewater treatment systems like ETP, STP, DM, RO, and Water Softener Plants.

Reverse Osmosis treatment plants are popular for large industrial water treatment applications. These units range from 100 LPH to 250 LPH, and they can be further expanded and have a wide range of flow rates. We offer flexibility in installation and design, along with fast delivery. Reverse osmosis plants also offer significant energy savings and improved operational costs, enabling them to provide maximum ROI.
Our extensive industrial reverse osmosis water treatment plants are excellent for large industrial applications, and these systems are proven for boiler feed, municipal, and semiconductor industries. The Compaq series of small-scale ro systems are ideal for light commercial and laboratory applications, and they are durable and come with a one-year warranty.

There are several options to choose from when it comes to the size of your Reverse osmosis (RO) water treatment plant. The first step in the process is a general water analysis, which will determine the water's quality. Once this is done, you should choose a suitable membrane. Usually, the filtration capacity of a 500 LPH RO Plant is between 250 and 500 gallons per hour.
Once the filtration process is complete, the Reverse osmosis (RO) water treatment plant will remove the salt and other impurities from the water. The resulting clean water is 100 percent pure and is free of chlorine, dissolved particles, and other toxins. These plants are designed to handle a large amount of water and are available in different sizes, depending on how much your property requires.

The 1000 LPH Reverse Osmosis Plant is a high-performance water treatment system designed to produce purified drinking water. It is commonly used in beverage and mineral water plants. It features an advanced RO membrane, high-pressure pump support, and PLC control to provide pure and safe water. The plant can also handle large-volume filtration.
A reverse osmosis water treatment plant is an efficient way of treating filtered water. Reverse osmosis systems can be installed in homes, businesses, or industrial buildings. The most common models range in size from 500 LPH to 1000 LPH. The cost of a high-volume system depends on the number of people in need of clean drinking water, and you should choose a suitable unit that meets your needs and budget.

There are a number of different RO Plants in the market. The most popular economic models are in the 1000 LPH to 5000 LPH range. These units use the universal industry standard size of 8040 membranes, and they are capable of purifying water up to 8000 liters per hour. These units have a duty cycle of eight thousand liters per day, which makes them the most popular models in commercial and individual homes.
The 5000 LPH RO Plant model is considered the most economical range. It uses an industry-standard size of 8040 RO Membrane and can purify water with a flow rate of up to 2400 liters per hour. Its duty cycle can be up to 4000 liters per day. Its high flow rate and duty cycle make it a popular choice for small commercial and industrial applications.

During your search for the best RO plant, you have to decide on the flow rate. In most cases, the lower the flow rate, the more expensive the plant is. However, you can opt for a higher flow rate if you have larger requirements. A 5000 LPH RO Plant can handle a 4000 ltr/hour flow rate. But, if you have a large-scale demand, you will need a larger plant.
A 5000 LPH RO Plant can treat a large volume of water. However, the larger models can be quite expensive. This range is also designed for commercial uses. The 5000 LPH RO Plant can treat 8000 ltr per hour, and the 10000 LPH RO Plant can be upgraded to a higher capacity. This range is suitable for small offices, industries, and guest houses. These units can handle up to 50000 lph and can be expanded as per needs.
Frequently Asked Questions (FAQ)
Hydroflux Engineering Pvt Ltd is the best Reverse osmosis (RO) Water Treatment Plants manufacturer in Delhi and Mumbai. To know frequently asked questions (FAQ) related STP plant and its activity, please read this section or contact us on the given number or email.
An RO water plant separates water containing dissolved inorganic compounds into pure and ionized water. This process is commonly used in industry, but it can also be used in home applications. In industrial applications, the RO process can effectively purify up to 85% of water, with some restrictions. Unlike home units, industrial RO systems are not prone to scale formation, which can compromise the water quality.
The heart of an RO water plant is a semipermeable membrane, which filters out a range of contaminants, including bacteria, salts, and other organic materials. After treatment, the treated water goes through a post-filter, usually a carbon filter, to remove any remaining odors and tastes. Once treated, the water is released into the feed stream or stored in a tank under pressure.
The feedwater is injected into the RO membrane under high pressure. This pressure is necessary to overcome osmotic pressure, and contaminants and salts cannot pass through. The resulting permeate water (also known as product water) is filtered through another series of filtration units. A pressurized sand filter is used to remove suspended matter and turbidity. The RO membrane then filters the filtered water.
RO is a process that purifies drinking water. Its process is based on membranes made of non-porous polymeric films with very small openings. This type of filter can remove 99.99% of dissolved solids. It is also effective in removing bacteria, viruses, salts, and sugars from drinking waters. While a reverse osmosis system does an excellent job removing these contaminants, it is not a perfect solution.
RO water filters out dissolved minerals and organic substances that can affect the taste of food and beverages. It also prevents scale from forming on kitchen equipment, including coffee brewers and dishwashers. Hardness levels are measured in parts per million and milligrams per liter. In the U.S., lead contamination is one of the most serious health risks. While trace amounts of lead are not harmful, it is important to note that some drinking water contaminants are lethal, especially for children.
Public water supplies provide clean drinking water, but the water can still contain chemical compounds, bacteria, and waste products. While public water suppliers clean their water, they cannot guarantee it is 100 percent free of contaminants. During the disinfection process, the carbons will transfer electrons to the contaminates. The result is pure water that is safe to drink and use for cooking. However, the water should not be used in cooking.
An RO plant produces a high-quality, clean water stream from seawater. A water sample is submitted for analysis in a laboratory to determine its chemistry. Comprehensive water analysis provides metals and dissolved salts, pH levels, and total suspended solids. It also gives information on the potential biological activity of the water. Once the results are ready, the design can be finalized, and the installation of the RO plant can begin.
An RO plant has an advanced control system to reduce energy use, cost, and environmental impact. The membranes that the system uses remove 90 to 99% of contaminants. Typically, these membranes are flat sheets, or thin composites wound around a central collection tube. The membranes are then placed between the feed water and the main tank, which filters it. Generally, the RO process recovers 50% to 85% of the dissolved salts.
A RO plant can be operated using a control system, which helps reduce energy usage and costs. The membranes are made of porous polysulphone and are impermeable to dissolved salts. The membranes are typically made of flat sheets or thin composites. They consist of an active polyamide layer impermeable to dissolved salts and a porous polysulphone layer that is supportable and provides a barrier to particles.
The standard flow restrictor of a residential RO system generates a four to five-part waste stream to a one-part product stream. This is objectionable to many people, especially in drought and water scarcity. However, it is an essential component of the process, which you cannot reduce by limiting the amount of wastewater produced. This is because waste streams carry dissolved solids off the membrane.
While the discharge water from a domestic RO system is not suitable for drinking, it is ideal for many household uses. It can be used for car washing, gardening, or even animals. Attach a hose or a longer tubing to the wastewater and divert it to a larger tank. Saving water this way is an excellent way to stretch your dollar while reducing water consumption. In addition to helping the environment, reusing wastewater from a residential RO system can also be used for other purposes.
While most home RO systems produce a twenty-to-one wastewater ratio, municipal RO systems have improved upon this ratio. For instance, the Madison, Minnesota municipal system uses first-pass membranes and makes sure that four out of five gallons of water are released into the system. That's a major improvement over the traditional system. If you are interested in upgrading your home's water treatment, you can contact your local Water Supply Authority for more information.
RO water has several benefits. First of all, it filters out chemicals and pesticides that can harm your health. Then, it removes lead, the most common contaminant in U.S. drinking water. Lead is a mineral that gets into the water during pipe corrosion. Many children are positive for lead in various cities, including Flint. Even trace amounts of lead can be harmful to humans.
The other great benefit of reverse osmosis water is that it makes water taste better. If you're on a low-sodium diet, you can use reverse osmosis water in your kitchen. This way, you'll always have delicious and healthy water at your fingertips. This way, you can save money while cooking and drinking. Another added benefit of RO water is great for the environment.
One significant benefit of osmosis water is that it has no contaminants whatsoever, and this is a massive benefit for people on low-sodium diets and cancer patients. The other advantage is that you can use it in your cooking. In addition, osmosis water doesn't contain harmful microbes and minerals. In addition, you can also use it for other purposes such as making tea and cooking.
In general, a high-quality reverse osmosis membrane requires a combination of two different types of chemicals: an antiscalant and a de-icer. These two chemicals are required for a complete reverse osmosis treatment process.
RO treatment chemicals are used to reduce deposits and scale on the membrane. An antiscalant prevents contaminants from attaching to the membrane's surface. The antiscalant is used in a pretreatment program, and the chemical is typically added upstream of the membrane system. Regular antiscalants provide some improvement, and RO membrane antiscalants provide better results and fewer problems with fouling and scaling.
Antiscalants are specialty chemicals added upstream of the reverse osmosis membrane system. Their function is to prevent and slow the formation of mineral scale. Mineral scale forms when dissolved minerals in water concentrate beyond the saturation point, and they have then forced out of solution as hard water spots. Using an antiscalant helps prevent this fouling. The RO chemicals in Pure Aqua, Inc. are formulated to reduce corrosion, improve membrane performance, and reduce fouling.
A biocide is needed to reduce fouling and improve processed water quality. Using antiscalants is an excellent way to extend the life of your RO membrane, and it should be applied when your membranes are too dirty. When the permeate flux or differential pressure falls by about 10%, the process should be stopped. A high-quality biocide is required for this process to reduce or eliminate the formation of large crystals.
Before deciding on a water purifier, it's essential to understand the difference between the two systems. Although both systems can effectively treat water, each has its strengths and weaknesses. For example, UV Systems remove harmful bacteria while RO Systems treat water immediately. Because both systems use filters and membranes to reduce contaminants, they require different types of energy to operate. In addition, RO systems often need hydro to function. And, UV Systems need a pump to operate.
Although the RO process ranks higher in most aspects of water purification, it doesn't refine the taste of hard water. Even after killing the germs, the harmful substances remain in the water. Compared to UV water purifiers, which can be installed with standard water pressure, UV does not remove visible dirt but removes bacteria and harmful metals. The difference between these two methods of water purification is small but significant.
The main difference between UV and RO systems is how they purify water. While UV systems require less maintenance, RO filters require regular servicing and cleaning. In India, where low water pressure, dust can seep into filters and cause damage. In addition, UV purifiers work better with lower water pressure, making them ideal for households with limited water pressure. The decision between UV and RO purifiers is based on several factors. A high-quality unit will remove all traces of dissolved solids and lead.
HCl is used as a coagulant in the RO plant. Its boiling point is determined by the ratio of HCl-containing feed gas to absorbed water, and this chemical reacts with the water and leaves behind a stream of liquid acid. The HCl-based process is an efficient way to remove contaminants, and it is also cost-effective as the other process steps can be combined in a single unit.
Hydrochloric acid is a strong oxidizing agent and can react with water to form a foul-smelling product. It is not suitable for water treatment plants as it can harm the environment. This chemical is available in many forms, but HCl is the only 100% effective at reducing chlorine and other toxins. It can be found in wastewater, a common problem with wastewater and sludge.
When bacteria enter the RO system, they are mainly in the planktonic state. In stagnant regions, the bacteria are encouraged to anchor to the surface and multiply. One common type of bacterium, Escherichia coli, divides its cell every 20 minutes, which means that in a day, one cell of this bacterium can grow to be 16,777,216!
There are a few negative aspects of RO water. Although it is an effective filtration process, a reverse osmosis system wastes up to 70 percent of its water during the filtration process. This rejected water has high levels of chemical contaminants and is not suitable for drinking. Another major disadvantage of RO systems is that boiling is not convenient. Instead, the water must be left to steam for several minutes. Moreover, this does not eliminate the chemical contaminants present in the water. In addition, the boiling process is not practical in areas where there is no heat source or fuel.
While reverse osmosis removes many impurities, it doesn't remove beneficial minerals from water. For example, it doesn't remove the dissolved mineral magnesium, essential for human health. Reverse osmosis systems also remove the water's acidity, which can cause a mineral imbalance in the body. As a result, drinking water treated with a reverse osmosis system is not the best option for people who suffer from acidity.
The only other drawback of RO water is its increased mineral loss. RO water can cause up to 60% of essential minerals in food, which is more than enough to cause serious side effects. The loss of minerals from the food isn't compensated by the mineral content of the foods you eat. This process also results in a higher calcium level. This is why it's advisable to drink mineral-rich water.
After cleaning the RO membrane modules, it is essential to flush out the cleaning solution. It should be pH-neutral or slightly alkaline, and the pH should be between 60 and 80 degrees Fahrenheit. This process should be repeated every ten to fifteen minutes, depending on the size of the plant. The backwater should be monitored during the cleaning process, as a darker color indicates higher pollutants.
The cleaning chemicals you use in a reverse osmosis plant have several effects. They tend to release solid particles from the membrane, and this will cause agglomeration, and larger particles will get picked up at the first membrane's inlet. This cleaning circulation is a good time to use a 5-micron cartridge filter to filter the feed to the RO system. The cleaning solution will not affect the filter element, so you can just let it sit while you clean the RO.
You can also clean RO elements with low-pH cleaners and high-pH cleaners. Both of these types of chemical agents work to clean the membrane elements. The low-pH cleaners can remove most mineral scaling, while the high-pH ones can eliminate organic and bacteria fouling. Other common cleaning agents include detergents and high-pH cleaners. Although generic chemicals may provide acceptable results, proprietary chemical compounds can offer better results and cover a broader range of foulants. The cleaning chemicals should be circulated through the membrane elements to maximize effectiveness. However, too much flow can damage the filter element. The different stages of the RO are cleaned independently.
If you consider purchasing an RO water system, you are probably wondering what TDS level is optimal for your needs. While this will vary based on your water use, the recommended ranges are below. It is important to note that TDS levels may change from unit to unit, and the ideal TDS level for your home is around 0.5 ppm. In general, a lower TDS level will be more beneficial for your household.
A typical RO membrane should reject 95-98% TDS, resulting in water with a TDS of 15 to 6 ppm. When TDS levels exceed 50 ppm, it is time to replace your RO water unit. If the TDS level is above 50 ppm, you may need to replace the membrane. There are several reasons why your TDS reading is high. Often, it is a sign that your RO unit is not working properly.
The most accurate way to measure TDS is with a laboratory procedure. The sample is weighed heated, and the solids are calculated from the weight of the leftover water. The TDS level is usually measured in parts per million (ppm) or milligrams per liter. Although this method is more accurate, it is costly and time-consuming. Another option is to use a TDS meter. TDS meters measure electrical conductivity and can detect dissolved salts and minerals. Some of these meters are hand-held and can be used in the home.
Many people are unaware of the pH level of their drinking water, and there are several reasons why this level should be monitored. Acidity is caused by various things, including a poor diet, an unstable environment, and pollution. High acidity levels in the body can cause problems for the internal organs, including the heart and liver. Also, too much acidity can result in fatigue, headaches, and rapid heartbeat.
The pH value is a measurement of the hydrogen ion activity of a liquid. A higher value will make the hydrogen ions more available, and a lower value will limit their availability. The pH scale ranges from 0 to 14 and is measured in milligrams per liter. The pH of drinking water should be between 6.5 and 8.5. Too high a pH can damage appliances and cause bacterial and mineral buildup.
The pH level of water varies from alkaline to acidic. A pH of seven is considered pure water, while a pH value of 8.5 is neutral. High pH levels may damage plumbing and metal pipes, and they can even cause a metallic taste or smell. Further, high pH levels can also lead to blue-green staining in drains, sinks, and laundry. Additionally, drinking acidic water can make it difficult to wash dishes and make drinks and result in harmful bacteria and fungi.
While TDS and pH are important operational parameters, the latter is more critical, and they must be kept under control for satisfactory water clarification and corrosivity. While a very low TDS level can result in a flat taste, high TDS levels can result in a very hard taste. This type of water will leave deposits on hot water pipes and fixtures, making it crucial to understand the difference between TDS and pH.
The difference between TDS and pH is the amount of dissolved solids in water, and the higher the concentration, the higher the pH value. In some cases, however, high TDS levels are harmless. For this reason, many people purchase mineral waters that have naturally elevated TDS levels. The difference between pH and TDS is important because a high concentration of TDS can cause your water to taste flat and muddy.
Although high TDS concentrations are not healthy, they can be a sign that other minerals in your water are beneficial. Calcium, magnesium, potassium, and zinc are vital constituents of tap water. Moreover, there are more than 20 different types of trace elements, including iron, calcium, and manganese. When combined with pH, these two levels can be extremely harmful to your health. And remember, higher TDS values aren't always bad.
To test the quality of RO water at home, you will need to purchase a water quality testing kit. These kits contain several strips, each of which is designed to detect different contaminants. To use the test, you must dip each strip in freshwater, wait for several seconds, and then read the color change on the strip. The time required for the strips to change colors varies depending on the contaminant.
There are several test kits, each with its own set of instructions and equipment. Some of these kits contain a reagent which is a liquid or powder. You will need a sample of water to test, and you will need a liter of water to perform the test. The reagents in these test kits will gradually change color, indicating the amount of contamination present in the water.
You can also use a color chart to determine the TDS level (Total Dissolved Solids) in the water. The color of the water should not be more than 100 ppm. However, it is important to note that a higher TDS level is not necessarily safer. You can also use a reverse osmosis filter meter to measure the amount of TDS in the water. The meter will measure these two parameters and the other components in the water.
It is very easy to use RO water for cooking, even if it contains many minerals. However, the problem is that hard water has a lot of mineral content, which can affect the taste of the food. The main problem is the salinity of the water, and you need to take care when adding salt. RO water does not have any problems with the amount of salt in food, and it is completely clean.
Using RO water for cooking can be detrimental to your health. It is not advisable to cook with it because it contains a high concentration of TDS. The amount of TDS in the water you use for cooking should not be higher than 80 mg per liter. Instead, you can use the wastewater for washing vegetables, boiling pasta, and cleaning your kitchen counters. The problem with RO-purified water is that it contains many minerals and is not very good for your health.
Another concern with RO water is that it does not have enough minerals. These minerals can be removed from the water and enter the body. This can result in several health conditions, and it also causes the flavor of food to change. Besides, using RO-treated water for cooking can cause anemia, gastric problems, ulcers, and pregnancy complications. The problem with RO water is that it is acidic. You should use other liquids for cooking if you don't want RO water in your dishes.
There are many different types of RO membranes. The most common RO membranes are composed of a thin film composite membrane. The membrane is made up of a polyester support web, microporous polysulfone interlayer, and ultra-thin polyamide barrier layer. The layers are packed tightly in spiral-wound configurations. The number of sheets depends on the element type and diameter. The sheets are then stacked in series within the pressure vessel. Interconnectors connect the tubes, and the combined permeate exits the pressure vessel side.
Double pass RO processes also remove carbon dioxide gas, which is undesirable for mixed-bed ion exchange resin beds. This method also involves adding a caustic after the first pass. The caustic increases the pH of the first pass permeate water and converts carbonate into bicarbonate, which is easier to reject by RO membranes. It is important to note that carbonate may cause scaling, which is undesirable.
There are two basic types of RO membranes. Thin Film Composite (TFC) and Cellulose Triacetate (CTA) membranes are used in household applications. TFC/TFM membranes are superior in filtration but have low chlorine tolerance, and they cannot treat chlorinated municipal water supplies without carbon pre-treatment filters. Industrial and marine desalination projects use Brackish or Saline Water membranes.
There are several reasons you should consider using RO water for your plants. In addition to being free of impurities and minerals, it can also make growing easier. Consistent water quality allows you to control the level of fertilizers and nutrients. Without a constant level of water quality, your plants will not grow as quickly as you hope. In addition to this, RO water is also better for the environment than tap water.
While tap water is fine for most plants, reverse osmosis removes all essential minerals from it. This makes it ideal for giving your plants, but it does have some problems. It is also missing magnesium and calcium, which can cause problems with fertilizers. Regardless of the type of RO water you use, you should always use a high-quality fertilizer. Adding an additive to the water will not harm your plants, but it will remove some of the minerals that can cause problems.
Although RO water is suitable for plants, it also removes minerals and other impurities. It would help if you didn't give your plants reverse osmosis water directly. However, you should use a balanced fertilizer to provide your plants with nutrients. The only downside to using RO water for plants is the cost. For most people, it's not worth it to pay for expensive fertilizers, but if you're a serious gardener, RO is a much more affordable option.
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Hydroflux Engineering Pvt Ltd is a reputed organisation and associated with many other reputable organisations to maintain and deliver quality Wastewater treatment products and services like ETP, STP, DM Plant, Industrial RO Plant and Water Softener to our clients in India and Abroad.
WHAT CUSTOMERS SAID
For more than 10+ years, we have been serving ETP, STP, DM Plant, Industrial RO and Water Softener Plant projects for our happy clients' acrosses 17+ countries.
Hydroflux have been the most knowledgeable, efficient, polite and professional company to deal with. The communication within their company, between clients and third parties is exceptional. It would be hard up picking any other company that displays such high standards. We have no hesitation recommending Hydroflux and their team.

Mr. Sanjeev Malviya Project Head of Deshwal Waste Management
I am extremely happy with the quality and professionalism displayed by the company and its employees. Throughout the project dedication and customer service was outstanding. They diligently supported the requirements, in their ongoing maintenance and dependable, reactive and programmed service.

Mr. Sanjeev Gupta CEO of Stella Indusstries Ltd.
Hydroflux's systems have proven a good solution to our needs. The system is performing to specification, but the service from Hydrflux stands out the most. They have exceeded our expectations and stand head and shoulders above other contractors and suppliers, of which we have hundreds.

Mr. Rahul Poddar Director of UNA Miricle Foods
All work was coordinated extremely well! Very professional throughout the entire process, from quoting stage to installation. Would highly recommend. Prompt, professional and knowledgeable, providing a great solution for our needs. Well done team.

Mr. Sadik CEO of Focus Energy Ltd.
We are very happy with the job. The work was done fast and without impact on any of our existing irrigation. The entire experience from first contact to the end of job has been very professional. I would be very happy to recommend or use your services in the future.

Mr. Sanjay Ojha Technical Head of Harsh Chean Dhan Pvt. Ltd.